Control Chart 232F8B
1. **Problem Statement:**
Calculate the average ($\bar{x}$) and range ($R$) for each subgroup, then compute the overall mean ($\bar{x}$) and average range ($\bar{R}$), and finally determine the control limits for $\bar{x}$ and $R$ charts.
2. **Formulas:**
- Subgroup average: $\bar{x}_i = \frac{\sum_{j=1}^n x_{ij}}{n}$ where $n=5$ is subgroup size.
- Subgroup range: $R_i = X_{max} - X_{min}$.
- Overall mean: $\bar{x} = \frac{\sum_{i=1}^k \bar{x}_i}{k}$ where $k=20$ is number of subgroups.
- Average range: $\bar{R} = \frac{\sum_{i=1}^k R_i}{k}$.
- Control limits for $\bar{x}$ chart:
- Center Line (CL) = $\bar{x}$
- Upper Control Limit (UCL) = $\bar{x} + A_2 \bar{R}$
- Lower Control Limit (LCL) = $\bar{x} - A_2 \bar{R}$
- Control limits for $R$ chart:
- Center Line (CL) = $\bar{R}$
- Upper Control Limit (UCL) = $D_4 \bar{R}$
- Lower Control Limit (LCL) = $D_3 \bar{R}$
3. **Given constants:**
- $A_2 = 0.577$
- $D_3 = 0$
- $D_4 = 2.115$
4. **Subgroup calculations:**
| Subgroup | $\bar{x}$ | $R$ |
|---|---|---|
| 1 | 230.0 | 20 |
| 2 | 225.6 | 43 |
| 3 | 222.2 | 14 |
| 4 | 222.4 | 13 |
| 5 | 215.2 | 25 |
| 6 | 220.8 | 35 |
| 7 | 224.6 | 10 |
| 8 | 225.6 | 20 |
| 9 | 222.4 | 24 |
| 10 | 225.6 | 35 |
| 11 | 229.8 | 19 |
| 12 | 223.8 | 12 |
| 13 | 224.2 | 9 |
| 14 | 228.6 | 17 |
| 15 | 225.6 | 7 |
| 16 | 225.0 | 45 |
| 17 | 223.0 | 37 |
| 18 | 225.4 | 40 |
| 19 | 232.0 | 26 |
| 20 | 222.6 | 21 |
5. **Overall mean and average range:**
$$\bar{x} = \frac{4498.4}{20} = 224.92$$
$$\bar{R} = \frac{472}{20} = 23.6$$
6. **Control limits for $\bar{x}$ chart:**
$$CL = 224.92$$
$$UCL = 224.92 + 0.577 \times 23.6 = 224.92 + 13.62 = 238.54$$
$$LCL = 224.92 - 0.577 \times 23.6 = 224.92 - 13.62 = 211.30$$
7. **Control limits for $R$ chart:**
$$CL = 23.6$$
$$UCL = 2.115 \times 23.6 = 49.91$$
$$LCL = 0 \times 23.6 = 0$$
**Final answers:**
- Overall mean ($\bar{x}$): 224.92
- Average range ($\bar{R}$): 23.6
- $\bar{x}$ chart limits: CL = 224.92, UCL = 238.54, LCL = 211.30
- $R$ chart limits: CL = 23.6, UCL = 49.91, LCL = 0
This completes the control chart calculations based on the provided data and formulas.