Torque Capacity
1. **Problem Statement:**
A steel I-section has flange dimensions 200 mm by 12 mm and web dimensions 376 mm by 8 mm. It is subjected to a pure torque. The maximum shear stress allowed is 100 N/mm². We need to find the torque capacity of the cross-section and the location of the maximum shear stress.
2. **Relevant Formulas and Concepts:**
- The torque capacity $T$ is related to the maximum shear stress $\tau_{max}$ by the formula:
$$\tau_{max} = \frac{T c}{J}$$
where:
- $c$ is the maximum distance from the center to the outer fiber (outermost point in the cross-section),
- $J$ is the torsional constant (torsion constant) of the cross-section.
- Rearranged to find torque:
$$T = \frac{\tau_{max} J}{c}$$
- For thin-walled open sections like an I-beam, the torsional constant $J$ can be approximated by:
$$J = 4 A_m^2 / \sum \left( \frac{l}{t} \right)$$
where:
- $A_m$ is the median area enclosed by the median line of the cross-section walls,
- $l$ is the length of each wall segment,
- $t$ is the thickness of each wall segment.
3. **Calculate Median Dimensions:**
- Flange median thickness line is at half thickness: 12 mm / 2 = 6 mm
- Web median thickness line is at half thickness: 8 mm / 2 = 4 mm
4. **Calculate Median Perimeter and Area $A_m$:**
- Flange length (median line): 200 mm (length)
- Web length (median line): 376 mm (height)
- Median perimeter $P_m$ = 2 (flanges) + 1 (web) = $2 \times 200 + 376 = 776$ mm
- Median enclosed area $A_m$ is the area enclosed by the median lines:
$$A_m = 200 \times 8 + 376 \times 4 = 1600 + 1504 = 3104 \text{ mm}^2$$
5. **Calculate $\sum \left( \frac{l}{t} \right)$:**
- For two flanges: each $l=200$ mm, $t=12$ mm
- For web: $l=376$ mm, $t=8$ mm
$$\sum \left( \frac{l}{t} \right) = 2 \times \frac{200}{12} + \frac{376}{8} = 2 \times 16.67 + 47 = 33.33 + 47 = 80.33$$
6. **Calculate Torsional Constant $J$:**
$$J = \frac{4 \times (3104)^2}{80.33} = \frac{4 \times 9634816}{80.33} = \frac{38539264}{80.33} \approx 479840 \text{ mm}^4$$
7. **Calculate Maximum Distance $c$:**
- The maximum distance from the centroid to the outer fiber is half the total height:
$$c = \frac{376 + 12}{2} = \frac{388}{2} = 194 \text{ mm}$$
8. **Calculate Torque Capacity $T$:**
$$T = \frac{\tau_{max} J}{c} = \frac{100 \times 479840}{194} = \frac{47984000}{194} \approx 247312 \text{ Nmm} = 247.3 \text{ kNmm}$$
9. **Location of Maximum Shear Stress:**
- For thin-walled open sections under torque, the maximum shear stress occurs at the point farthest from the centroid, i.e., at the outer fibers of the flanges or web.
- Here, the maximum shear stress location is at the outer edge of the flange or web, at distance $c = 194$ mm from the centroid.
**Final Answers:**
- Torque capacity $T \approx 247312$ Nmm
- Maximum shear stress location is at $c = 194$ mm from the centroid, at the outer fibers of the cross-section.