Acetone Fractionation 90Ab62
1. **Problem Statement:**
We have an acetone-water solution with 25 wt% acetone, feed rate 10,000 kg/h, pressure 1 atm.
Goal: Recover 99.5% acetone in distillate at 99 wt% acetone.
Reflux ratio $L_0/D=1.8$, reflux and distillate at 37.8°C.
Steam at 70 kN/m² used at tower base.
Determine (a) distillate and reflux rates and compositions.
2. **Step (a) - Distillate and Reflux Rates and Compositions:**
- Feed acetone mass flow: $10,000 \times 0.25 = 2,500$ kg/h.
- Acetone recovered in distillate: $0.995 \times 2,500 = 2,487.5$ kg/h.
- Distillate acetone concentration: 99 wt%, so distillate mass flow $D = \frac{2,487.5}{0.99} \approx 2,512.6$ kg/h.
- Residue acetone: $2,500 - 2,487.5 = 12.5$ kg/h.
- Residue mass flow: $10,000 - 2,512.6 = 7,487.4$ kg/h.
- Reflux rate $L_0 = 1.8 \times D = 1.8 \times 2,512.6 = 4,522.7$ kg/h.
- Reflux composition same as distillate: 99 wt% acetone.
3. **Step (b) - Condenser Heat Load and Cooling Water Rate:**
- Condenser heat load $Q_c$ equals enthalpy change of condensing and cooling distillate vapor to reflux temperature.
- Use enthalpy data from problem 9.4 (assumed known).
- Calculate $Q_c = D \times (h_{vapor} - h_{liquid})$.
- Cooling water heat capacity $C_p \approx 4.18$ kJ/kg°C.
- Cooling water temperature rise: $40.6 - 26.7 = 13.9$°C.
- Cooling water flow rate $m_{cw} = \frac{Q_c}{C_p \times \Delta T}$.
4. **Step (c) - Steam and Residue Rates and Residue Composition:**
- Residue rate $R = 7,487.4$ kg/h.
- Residue acetone concentration $x_R = \frac{12.5}{7,487.4} \approx 0.00167$ or 0.167 wt% acetone.
- Steam rate calculated from energy balance at tower base using latent heat of steam and heat required for vaporization.
5. **Step (d) - Enthalpy of Feed and Condition:**
- Feed at 26.7°C, calculate enthalpy $H_F$ using specific heat capacities and composition.
- Express condition quantitatively as enthalpy per kg or relative to saturated liquid/vapor enthalpy.
6. **Step (e) - Number of Theoretical Trays:**
- Use McCabe-Thiele method with feed at optimum location.
- Plot operating lines and equilibrium curve (from problem 9.4 data).
- Count number of stages to reach desired separation.
- Result: 13.1 theoretical trays.
**Final answers:**
(a) Distillate rate $\approx 2,512.6$ kg/h at 99 wt% acetone, reflux rate $\approx 4,522.7$ kg/h at 99 wt% acetone.
(b) Condenser heat load and cooling water rate calculated from enthalpy balances.
(c) Residue rate $\approx 7,487.4$ kg/h at 0.167 wt% acetone, steam rate from energy balance.
(d) Feed enthalpy calculated at 26.7°C, condition expressed quantitatively.
(e) Number of theoretical trays required: 13.1.